METSIM Costing Module

Metsim International

METSIM Costing Module
Operating Cost Programs for Metallurgical Plants Includes OPCOST which calculates Manpower, Fuel, Supplies, Equipment Purchase/Replacement Schedules, and Capital and Operating Costs for Mines.

METSIM
The Premier Process Modeling Software

The basis for analysis of all chemical and metallurgical processes is the mass and energy balance. Plant design, capital costs, and technical evaluations are all dependent on such calculations. METSIM® is a general-purpose process simulation system designed to assist the engineer in performing mass and energy balances of complex processes.

METSIM® uses an assortment of computational methods to affect an optimum combination of complexity, user time, and computer resources usage.

1. Applications
METSIM® covers every aspect of your workflow

2. Processes
Design and test processes to ensure maximum efficiency

3. Analysis
Create multiple simulations to find the most effective solutions

Complete Project Simulation
1. SAG/Ball Milling and Flotation of Various Ores
2. Chloride Leaching of Molybdenum Concentrates
3. Hydrochloric Acid Leaching of Alumina Clays
4. Gold Cyanidation / Precipitation
5. Roasting/Flash Smelting of Copper Concentrates
6. Acid and Carbonate Leaching of Uranium and Vanadium Ores
7. Heavy Media Coal Preparation Plants
8. Base Metal Smelting
9. Gold, Nickel, Uranium, and Copper Heap Leaching

Modules
METSIM® offers a complete solution for any mining or manufacturing process with our add-on modules. From Engineering, to Operating Costs, to Heat Balance Calculations, and more, create the complete system you need to run your operation.

METSIM Costing Module

Operating costs are generated as a spreadsheet, with the cost items listed in rows and the costs in columns. The spreadsheet is set up by defining the cost areas, then the items in each area with their costs and then their types.

METSIM®‘s Operating Cost Module is designed to enable the user to use the data generated by the flowsheet model to generate tables of operating costs. Costs are output in spreadsheet format and can be itemized by flowsheet section, unit operation, and cost types. A series of routines are provided in a menu structure for input, calculation, editing and output. Operating costs can be determined, at any time following the calculation of a model.

Costs can be incurred in different currencies and assembled in a single currency. The menu structure is designed to enable the user to input data by classification, such as labor, materials etc. for each unit operation and plant section as appropriate, and output itemized costs for display, printing and export.

Labor, Materials and Reagents and Raw Materials usage and consumption are assigned to plant sections and individual unit operations via the editor task button.

Included in the Operating Cost Module is the program OPCOST, a powerful tool for estimating mining CAPEX and OPEX over the life-of-mine.

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